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Automotive & EV Manufacturing

When the production date comes first, we help you make the rest work.
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Our Automotive & EV Customers
Mercedes Benz
John Deere
Komatsu Mining Corp.
Lucid Motors
Tesla

Automotive schedules don’t wait for sourcing to catch up

In the automotive and EV industry, production timelines move forward whether sourcing is ready or not. Designs evolve late. Volumes change. And supplier limitations quickly become program risks.

  • Many vendors struggle to keep up.
  • Communication is slow and impersonal.
  • Engineering support is hard to reach.
  • Issues in the supply chain often surface when there’s no time left to react.

What the automotive industry has been trained to accept in supply chain vendors is not what Fathom customers get.  Fathom works alongside automotive teams when timelines tighten and flexibility matters most. We stay accessible, move quickly, and scale with your needs so sourcing delays don’t become production delays.

Fathom also builds close to where parts are assembled, and with seven U.S. locations, chances are we’re already operating near your assembly team. Close enough that when something shifts, we’re not waiting on freight or time zones. We’re talking directly, moving quickly, and keeping parts flowing.

In some cases, we’re close enough you could almost high-five someone on the line.

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Human-First Manufacturing

From the moment you kick off your project, you’ll have access  to a team of experienced professionals who will help you through every step of the process, from part design and prototyping to accelerating production. It’s all part of our white glove approach to meeting your needs.

Account Manager

Your strategic partner who understands the speed, reliability, and cost pressures of automotive and EV development. They help navigate material choices, durability requirements, and scaling plans to support both prototype and production builds.

Applications Engineer

A manufacturing engineer who understands thermal management, vibration resistance, structural requirements, and tight-tolerance fits for drivetrain, battery, interior, and exterior components. They optimize your part design for manufacturability and long-term performance.

Project Coordinator

The operations lead ensuring your project flows smoothly through scheduling, documentation control, and milestone reporting. They’re experienced in coordinating builds for programs with stringent audits, certifications, and traceability requirements.

Customer Success Representative

Your go-to contact who keeps you informed, supported, and confident as your project progresses, making sure your needs are met and your experience stays positive from start to finish.

Our Expertise – By the Numbers

4,200+

Components delivered for automotive platforms.

10

EV manufacturers and new platform partners

25+

Manufacturing processes used on automotive components.

ISO9001

Multiple certified facilities deliver top-notch quality

How Do Automotive & EV Manufacturers Use Fathom?

Unmatched Breadth of Technologies

We offer more advanced manufacturing technologies than any other contract manufacturer. That enables automotive and EV OEMs to get more of their needs met with one supplier.

Rapid Prototyping

We’re optimized to manage the rapid prototyping needs of our customers. Our expert engineers will help you quickly test, iterate and finalize your part designs for production.

Product Lifecycle Support

We’ll support your needs throughout the product development lifecycle – from early prototypes for design validation and late-stage prototypes as well as bridge production and full production. We specialize in low-volume/high-mix projects – ideal for new platform launches.

Engineering & Design Support

We take a hands-on, white glove approach to DFMs. That helps ensure that all of your potential part design issues are identified and solved early in the process. We’ll help you optimize your part designs, production processes and material selections for the best results, at the best price.

Quality Assurance

At Fathom, our commitment to in-house inspections enables us to turn around parts quickly, including CMM validation, surface inspections and tensile strength testing. In addition, we have a proven ability to comply with our customers’ specific process, material and workmanship standards.

“Working with Fathom has given us a level of supply chain control we haven’t had with other partners. Instead of juggling multiple suppliers for machining, sheet metal, extrusions, and 3D-printed prototypes, we can run everything through one team and that’s been a huge advantage for our EV programs. Their engineers helped us tighten up a machined cooling-plate design, turn around sheet metal brackets in days, and rapidly iterate several 3D-printed enclosure concepts early in development. Having all of these capabilities under one roof has reduced delays, improved consistency across assemblies, and cut a significant amount of coordination time on our side.”
Senior Manufacturing Engineer
Major EV OEM
“Fathom has been a strong partner on our EV programs. They helped us optimize a few key components for weight and manufacturability, and they consistently hit the tolerances we need. Their fast turnaround times have kept our development cycles moving, which is critical in EV work.”
Senior Manufacturing Engineer
EV Systems Supplier
“We came to Fathom with a part that had been causing issues at another supplier, inconsistent fills, porosity, and too much variation between runs. Fathom’s die casting team dug into the tooling, adjusted the gating strategy, and stabilized the process faster than we expected. Since then, we’ve had zero line disruptions tied to this component.”
Staff Engineer
Major Automotive OEM
“With their response time, quotes and communications, Fathom is highly regarded because they are always upfront. They say what they do and do what they say.”
John Doe
Consumer Technology Company
“No matter how complex or how new issues are with product design, we can always count on Fathom. Their team provides an unbiased, ‘out-of-the-box’ professional opinion that is always forward-thinking, interesting and helpful. We value their exemplary commitment to providing superb engineering.”
Rich Rayhill
Crown
“We choose Fathom because of their reputation as a great company to do business with. We have stayed with them for over 5 years because they consistently deliver to meet our needs.”
Barbara Gramenz
3M
“When I need reliable, accurate flat parts, Newcut is my first choice of suppliers. Their commitment to quality is top notch. With fast turnaround times on parts and even faster times on quotes, my projects are never behind. I can spend the time saved by Newcut’s quick response on developing and delivering the best product to our customers.”
Derek H. / New Product Development Manager
Leading international contract manufacturer
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Comprehensive Capabilities for the Automotive & EV Industries

With a portfolio of 25+ advanced manufacturing technologies, we’re able to provide you with blended solutions that meet your exact requirements. It’s all backed by our white-glove, hands-on service. From traditional vehicles to next-generation EVs, from bumper to bumper, we’ve got you covered.

Unmatched Additive Expertise

As automakers seek ways to enhance tomorrow’s vehicle designs while reducing costs, 3D printing is a key technology. We have over four decades of expertise in additive manufacturing. We also offer in-house post-processing of 3D-printed parts under one roof, which can save you time and money.

Complex Metal Forming

Our sheet metal experts can help you optimize your designs for production, from large exterior panels to precision forming of small, complex parts like brackets, connectors and contacts. We also offer a full range of finishing options for your formed metal parts.

Injection Molding

For consumer-facing components, nothing beats the surface quality of injection molded parts. We have decades of expertise designing and building mold tools for automotive components including insert molding and overmolding.

Combating Pricing Pressure

As an automotive OEM, you’re under constant pressure to contain costs. Fathom offers a broad portfolio of domestic, hybrid and overseas sourcing solutions to match any budget and grow with your needs. We manage the process from end to end, from prototyping to production, so you don’t have to.

Common Automotive & EV Applications

We have years of experience delivering high-quality exterior, under-hood and interior parts for numerous types of vehicles.

  • Exterior trim body parts and panels
  • Undercar aero shields and panels
  • Fluid tanks and plastic housings
  • Underhood components
  • Wiring harnesses
  • Interior trim
  • Mounts and brackets for in-dash navigation and entertainment systems
  • Manufacturing tooling and fixtures
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Why Choose Fathom for Your Automotive and EV Projects?

By partnering with Fathom, you can concentrate on vehicle design and final assembly while offloading complex manufacturing work to a trusted, specialized partner.

  • Unmatched In-House Capabilities

    Fathom offers one of the world’s broadest platforms of traditional and advanced digital manufacturing technologies, all in-house, including additive manufacturing, CNC machining, injection molding and sheet metal fabrication. This integrated approach enables you to use a single, turnkey supplier for diverse part needs, simplifying your supply chain management.

  • EV-Specific Engineering Expertise

    Fathom has a proven track record of working with major EV manufacturers and offers unmatched engineering expertise tailored to the electric vehicle industry’s specific needs. We understand the unique requirements for components like battery pack parts, under-hood elements and interior/exterior trim.

  • Accelerated Product Development

    Fathom is uniquely organized to support a flexible development environment, ideal for the rapid iteration needed in the hyper-competitive EV market. Our focus on prototyping, low-to-mid-volume production and a “value engineering” approach helps us refine designs and bring products to market faster.

  • Scalability and Flexibility

    OEMs can leverage our scalable capacity to adjust production volumes seamlessly, avoiding significant capital investment in your own facilities. This flexibility is beneficial for both early-stage startups and established manufacturers transitioning to EV production.

  • Quality and Certifications

    Fathom is committed to high quality, proven with certifications like ISO 9001, ensuring that all parts meet stringent specifications and industry standards. Our focus on manufacturing excellence often results in consistency equal to or better than in-house production.

  • Customized Solutions

    Fathom provides customized programs to our automotive and EV customers. We work closely with them to optimize part designs, select appropriate materials and ensure the most cost-effective and efficient production solutions.

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