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Sheet Metal Fabrication Cost

  • Highly Durable Metal Parts
  • Precise Components with Tight Tolerances
  • Variety of Metals & Alloys with Unique Properties
Over 200,000 quotes provided to top US companies.
Comprehensive
Sheet Metal Fabrication Services
Highly Scalable
with Versatile Materials
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Sheet Metal Fabrication Cost

Work with Fathom on your next sheet metal manufacturing project for high-quality parts made using the latest technology. Fathom will meet the requirements and deadlines of your project even if it is time-sensitive, high-precision, highly complex or short production run related.

What Costs are Considered with Sheet Metal Fabrication Projects? / /

Sheet metal fabrication is a cost-effective manufacturing option, but there are costs that can raise or lower the price of a project. A design that calls for complex geometric or intricate shapes may be achieved but may require multiple processes. The type of sheet metal chosen can also influence the price. Each metal has its own unique properties that may or may not apply to a specific application. In addition, depending on the material, surface treatments may be needed that will affect cost. Another factor affecting cost is the volume of parts ordered. Costs may be reduced by stacking parts during cutting, which also helps to save time. Lastly, the turnaround time desired can affect the cost. Depending on the manufacturing method used, the process may be automated which helps to reduce the labor and time required.

Sheet Metal Fabrication Cost Quote Times / /

Standard lead times are below, but 24hr expedite options are available.

Parts Delivery time
1-50 flat part pieces 2 days
50-1,000 flat part pieces 5-7 days
1-500 formed parts 6-8 days
1-5 drawn part pieces 10-15 days
4 slide tooled parts 4-6 weeks

Sheet Metal Fabrication Materials Considered When Costing a Project / /

Aluminum Alloys

Alloy Temper Ductility Strength Corrosion Resistance Heat Treatable Comments
6061 T6 Low Mid Good No Minimum bend radii of 3x raw material thickness.
6061 T0 High Low Good Yes Higher-cost heat treating due to warping and need for secondary straightening.
5052 H32 High Mid Good No Most commonly used aluminum alloy and temper.
5052 H34 Mid High Good No Small radii bends in line with grain may fracture.
3003 H14 High Low Good No Good for deep drawn parts.

Stainless Steel

Alloy Temper Ductility Strength Corrosion Resistance Heat Treatable Comments
301
302
304
*Range **High High Excellent No Small radii bends in line with grain may fracture in full hard temper. Full hard temper is cost effective for springs as there is no need for heat treating or plating.
316
316L
Annealed High High Excellent No Used heavily in the medical industry.
410 Annealed High Mid Mid Yes Excellent for springs. Stays stable in heat treating and has a bright finish.
17-4 PH Annealed Low Excellent Mid Yes Small radii bends in line with grain may fracture.
17-7 PH
Cond. A
Annealed Mid High Mid Yes Excellent for springs intended for repeated cycles. Remains stable during heat treating.
17-7 PH
Cond. C
Mill Hardened Low High Mid Yes Small radii bends in line with grain may fracture. Highest hardness and strength achievable in alloy 17-7 PH.

*Annealed, 1/2, 1/4, 3/4, and full hard possible
**Ductility decreases in harder tempers and mill hardened materials

Low Carbon and Spring Steel

Alloy Temper Ductility Strength Corrosion Resistance Heat Treatable Comments
1008
1010
Soft, 1/2, 1/4 Full Hard High Mid *Poor **Yes When rolled at or near room temperature, excellent ductility and strength is produced and is more uniform than hot rolled steel.
1008
1010
Annealed High Mid *Poor **Yes Rolled at a temperature greater than the recrystallization point, which produces surface scale. Good ductility, but weaker and less uniform than cold rolled steel.
HSLA Annealed Mid High *Poor **Yes Requires 25-30% more power to form than cold rolled steel or hot rolled steel.
1050
1074
1075
1095
Annealed Excellent ***High *Poor Yes 1095 has the highest carbon content of the materials listed. Higher carbon content yields higher strength with less ductility after heat treating.
1095 Blue Tempered Low High Mid No Good for flat springs or leaf springs with large radii.

*Poor without plating or surface treatment
** Limited to carburizing
*** High strength after heat treatment

Copper Alloys

Alloy Temper Ductility Strength Corrosion Resistance Heat Treatable Comments
C10 Cooper Wide Range High Mid Good No Highly conductive. High cost.
C172 Beryllium Copper Wide Range Excellent Excellent Fair Yes Excellent for electrical spring contacts. Highly conductive, excellent electroplating adhesion coefficient and remains very stable during heat treating. Moderate cost.
C260 Brass Wide Range *Ranges High Good No Small radii bends in line with grain may fracture in full hard and spring tempers.
C510 Phosphor Bronze Wide Range *Ranges High Fair No Small radii bends in line with grain may fracture in full hard and spring tempers.

*Ranges according to temper

Sheet Metal Fabrication Services Offered by Fathom / /

Use Fathom for your next sheet metal fabrication job. Fathom offers laser cutting, waterjet cutting, Microcut™, photochemical machining and wire EDM and more. Finishing and post-processing services are also available including welding, deburring, bead blasting, and more. Sheet metal fabrication is just one of 28 manufacturing services offered by Fathom.

Additive Manufacturing

  • FDM
  • SLS
  • SLA
  • Polyjet
  • MJF
  • DMLS
  • DLS
  • STEP (Evolve)

CNC Machining

  • CNC (3 & 5 Axis)
  • CNC Lathe
  • Precision Grinding
  • Wire & Sinker EDM

Injection Molding

  • Injection Molding
  • Tooling
  • Compression Molding

Metal Cutting and Forming

  • Thermoforming
  • Sheet Metal Punching
  • Sheet Metal Cutting
  • Metal Forming
  • Laser Cutting
  • Water Jet Cutting
  • Chemical Etching
  • Welding
  • Micro Cutting

Standalone

  • Die Casting
  • Urethane Casting
  • Composite Layups
  • Extrusion
  • Post Processing & Finishing
    • Pad Printing
    • Powder Coating
    • Bead Blasting
    • Surface Grinding
    • Polishing
    • Anodize
    • Powder Coat Passivate
    • Chemfilm
    • Vacuum Metallization
    • Silkscreen
    • Plating
    • Tumbled

Metal Fabrication Machines Used by Fathom / /

Fathom’s nationwide network is powered by over 530 machines, including mills, lathes, presses, press brakes, turret punches and additive systems. Fathom’s sheet metal fabrication equipment includes lasers, waterjet machines, finishing tools, autodeburring, 4 slide machines, multi-slide machines, press brakes, 300-ton presses, 22-ton presses, wire EDM machines, seely slide forming tools and 35-ton blanking presses.

In addition to sheet metal fabrication, Fathom offers hybridized services that leverage sheet metal fabrication. Ready to incorporate sheet metal fabrication as part of your complex project? Fathom can deliver. A recent case study is listed below where Fathom delivered 20,000 parts in 27 days using 55+ tools, including metal prototype fabrication services:

Case Study //

Real Customers. Real Results.

A customer came to Fathom with a complex project that spanned the technologies and processes of rapid production—and needed it done fast. Fathom delivered.

20,000 Parts // Within 27 Days
55+ Tools to Injection Mold 15,000 Parts First Article in 2 Weeks
15,000

55+ Tools to Injection
Mold 15,000 Parts

First Article in 2 Weeks

3,000+ 3D Printed Parts
3,000

3,000+ 3D
Printed Parts

2,000+ Metal Fabricated Parts
2,000

2,000+ Metal
Fabricated Parts

Hybridized Services Used //

3D Printing / Additive Manufacturing—PolyJet, SLS, MJF.

DFM Analysis + CAD Mods.

CNC Machining. Laser Cutting.

Stamping. Die Cutting. Post-Opp Drilling.

24-hour Turnaround Urethane Casting.

Injection + Compression Molding.

Model Finishing. Insert Assembly.

Advanced Project Management.

Fathom’s Locations for Metal Fabrication Services / /

Fathom’s national coverage spans the entire United States, including 3 US-based locations that specialize in sheet metal fabrication. Injection molding, CNC machining, chemical etching, and metal 3D printing are just a few of the prototyping and manufacturing services offered by Fathom. Our team has delivered over 200,000 quotes to leading US businesses and are ready to provide you with a quote today.

Locations include:

Locations include:

COLORADO
7770 Washington Street
Denver, CO 80229
ISO 9001:2015
ITAR

NEW YORK
1920 Slaterville Road
Ithaca, NY 14850
ITAR

401 W. Shore Boulevard
Newark, NY 14513
ISO 9001:2015
AS910:2016
ITAR

Metal fabrication quotes FAQs / /

Q: Is Fathom ISO certified?

A: Fathom’s certifications include ISO 9001:2015, ISO 9001:2015 Design, and ISO 13485:2016. For site-specific certifications, please visit https://fathommfg.com/fathom-manufacturing-certifications.

Q: Is Fathom ITAR certified?

A: Yes, Fathom is ITAR certified. For site-specific certifications, please visit https://fathommfg.com/fathom-manufacturing-certifications.

Q: Is Fathom AS9100:2016 certified?

A: Yes, Fathom is AS9100:2016. For site-specific certifications, please visit https://fathommfg.com/fathom-manufacturing-certifications.

Q: Is Fathom NIST 800-171 certified?

A: Yes, Fathom’s certifications include NIST 800-171. For site-specific certifications, please visit https://fathommfg.com/fathom-manufacturing-certifications.

Q: What is fabrication cost?

A: Fabrication cost is the cost to manufacture parts from sheet metal or other raw material that can be affected by the raw material selected, complexity of design, labor and time required, volume of parts and more.

Q: How do you price sheet metal?

A: The price of sheet metal depends on several factors including the type of metal, volume required and more. Contact Fathom today for a fast custom quote.

Q: How is sheet metal cut?

A: Laser cutting, waterjet cutting, and wire EDM are just a few of the manufacturing technologies used to cut sheet metal.

Q: What are the basics of metal fabrication?

A: Sheet metal fabrication can include designing, cutting using a technique such as laser cutting, CNC punching, bending, a welding technique like spot welding, deburring, assembly, and a finishing process such as powder coating.

How to Get Metal Prototype Fabrication Quotes / /

Do you need a sheet metal fabrication quote as part of an upcoming project? Use Fathom’s SmartQuote application for a fast quote.

Manufacturing Locations Across National Time Zones
Manufacturing Locations Across National Time Zones
The Fathom Advanced Manufacturing Platform
new map update 3
HEADQUARTERS

1050 Walnut Ridge Drive
Hartland, WI 53029
ISO 9001:2015
AS9100:2016
ITAR

ARIZONA

444 W. 21st St. Ste. 101
Tempe, AZ 85282
ISO 9001:2015
NIST800-171 Compliant
ITAR

COLORADO

7770 Washington St.
Denver, CO 80229
ISO 9001:2015
ITAR

MINNESOTA

13758 Johnson Street NE
Ham Lake, MN 55304

TEXAS

1801 Rowe Lane
Pflugerville, TX 78660
ISO 9001:2015
AS9100:2016

1513 Sam Bass Rd
Round Rock, TX 78681
ISO 9001:2015
ISO 13485:2016

CALIFORNIA

620 3rd Street
Oakland, CA 94607
ISO 9001:2015 Design Certified
NIST 800-171 Compliant
ITAR

FLORIDA

14000 N.W. 58th Court
Miami Lakes, FL 33014

NEW YORK

1920 Slaterville Rd
Ithaca, NY 14850
ITAR

401 W. Shore Blvd.
Newark, NY 14513
AS9100:2016
ISO 9001:2015
ITAR

ILLINOIS

1207 Adams Drive
McHenry, IL 60051
ISO 9001:2015

1401 Brummel Ave
Elk Grove, IL 60007
ISO 9001:2015 Design Certified

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