Your Phase 3 Pitch Needs a Production Plan the Panel Will Believe
From Prototype to Production Without Losing Momentum
You’ve advanced in Drone Dominance. Now comes the part where programs either scale… or get bogged down.
Drone Dominance is built for speed: Phase I calls for 30,000 production-quality sUAS units. The broader program aims to scale to more than 200,000 drones by 2027. That kind of timeline puts immediate pressure on design maturity, manufacturability, sourcing and production readiness.
Fathom helps defense innovators move from prototype to production with the speed, engineering support and U.S.-based manufacturing capacity needed to keep your program moving – fast.
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Tolerance stack-ups
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Hard-to-source parts
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DFM issues
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inconsistent suppliers
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Finishing requirements
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Aggressive deadlines
Our team supports you from part refinement and prototyping through bridge production and scaled manufacturing. It’s all backed by white-glove service designed for complex, high-stakes projects like yours.
Our A&D Expertise – By the Numbers
6300+
25+
AS9100D
ITAR
Don’t Put Your Drone Development Timeline at Risk
Unseen manufacturability issues can add cost and can destroy your drone delivery schedule. Our new DFM Red Flag Diagnostic guide helps you anticipate them now.
How Fathom Can Help Your Drone Dominance Team
Engineer for Manufacturability Early
Our applications engineers help identify issues before they create delays in production, refining part geometries, materials, tolerances and manufacturability so your design is easier to build, easier to repeat and easier to scale.
Agility to Help You Move Quickly From Prototype to Production
Fathom supports the full product lifecycle, from prototyping to bridge and low-volume production. That’s especially valuable when you need to keep builds moving while longer-term production paths are still being finalized.
Consolidate Suppliers & Reduce Friction – So You Can Accelerate Your NPI
With 25+ manufacturing capabilities and a U.S.-based manufacturing footprint, Fathom can help reduce vendor complexity and streamline your sourcing, post-processing, inspection and assembly. We’re organized to help you achieve your production goals for Phase 1 of the gauntlet.
Support Defense-Grade Requirements
Fathom supports aerospace and defense programs with AS9100D certified operations, ITAR-compliant workflows, NIST 800-171 compliance, and secure, human-led handling for sensitive projects.
From Prototype Momentum to Production Reality
Early prototypes prove a concept. Production exposes everything else.
As your design moves toward volume production, problems show up:
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Parts that worked in prototype quantities can become bottlenecks
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Geometries need refinement
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Tolerances get tighter
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Lead times matter more
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Finishing, assembly, inspection, and documentation suddenly become critical
When the program is designed to compress acquisition timelines, you do not have time to discover manufacturability issues late.
That’s where Fathom comes in.
We help engineering teams move faster by combining experienced applications engineers, DFM guidance, production-minded problem solving and a broad set of manufacturing options under one roof.
Instead of juggling multiple vendors and hoping everything lines up, you get a partner who can help simplify the path to deliverable hardware.
Capabilities That Fit Fast-Moving sUAS Programs
Whether you need production-intent prototype parts, bridge builds or recurring hardware, Fathom offers a broad range of processes that can support drone programs at multiple stages of maturity.
We offer CNC machining, additive manufacturing, sheet metal fabrication, finishing, assembly and other advanced processes backed by engineering support and inspection.
Common fits for Drone Dominance-style programs include:
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CNC machining for motor mounts, payload brackets, couplers, machined housings, sensor mounts and structural interfaces.
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Additive manufacturing for rapid iteration, bridge production, jigs, fixtures, inspection aids and complex lightweight parts.
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Sheet metal fabrication for trays, shields, covers, brackets, lightweight housings and formed supports
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Photochemical machining for thin shields, contacts, shims, screens, filters, spring features and other flat, burr-free parts.
Need to Move Your sUAS Prototype Into Production Fast?
We have the speed, engineering expertise and manufacturing capacity to help you confidently accelerate your Drone Dominance program.
Why Aerospace & Defense Teams Choose Fathom
In aerospace and defense, small problems become big risks fast. Our capabilities and expertise are built to help you solve the pressures you’re facing: tight tolerances, compressed schedules, compliance pressure and a manufacturing partner who can help you protect milestones.
With Fathom, you get:
White-Glove, Engineer-Led Support
From project kickoff through delivery, we’ll work with you to optimize your parts for production, select the right processes and materials for your needs and much more.
25+ Manufacturing Processes
Fathom offers the widest range of manufacturing capabilities in the industry. We have the tools, talent and scale to deliver.
Light-Weighting Expertise
Reducing weight is a critical design requirement for drones. We have decades of experience helping our customers replace solid walls in their part designs with strong, weight-saving lattices.
Expertise Building Parts for Tough Environments
From drone and military rifle components to spacecraft and satellite parts, what we build gets used in some of the world’s most demanding environments.
In-House Inspection, Finishing & Assembly
All of our facilities operate on a common. rigorous quality system, ensuring that your parts meet your quality requirements. They also do post-processing and assembly – which can save you time and money.
Credentials to Handle Aerospace & Defense Work
We have AS9100, ITAR and NIST 800-171 credentials that support regulated aerospace and defense manufacturing. We can also comply with customer-specific process, material and workmanship standards.
Need a Manufacturing Partner That Can Help You Move Fast?
Drone Dominance is not a science project. It’s a compressed pathway to fielding production-quality systems at scale.
That means your manufacturing partners need to do more than make parts. They need to help you reduce risk, solve problems early, protect schedules – and help you maintain momentum when the pressure increases.
We’re more than just a supplier. We’re a true product development and production partner built for speed, precision and confidence.
From rapid prototypes to bridge production and scaled manufacturing, Fathom helps aerospace and defense teams turn complex designs into manufacturable parts, quickly and confidently – with the support of experienced engineers every step of the way.
Watch On-Demand
Locked, Loaded, and Behind: How the Defense Industrial Base Is Racing to Meet the Weapons Replenishment Mandate
Watch the on-demand strategic panel discussion to explore what the weapons replenishment mandate requires from today’s defense supply chain and what it will take for manufacturers to qualify, scale, and deliver on an unforgiving timeline.
