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Majestic Metals //

Fathom Denver

Colorado

  • Precision Sheet Metal
  • Laser Cutting & Forming
  • Sheet Metal Components & Assemblies


Precision Sheet Metal Fabrication Since 1979
Precision Sheet Metal
Products and Assemblies
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Cost-Effective
Sheet Metal Production

measuring tool icon

Precision Sheet
Metal Fabrication

Comprehensive
Manufacturing

If you’re looking for precision sheet metal services – from prototype through production – Fathom’s Majestic Metals operation is worth a closer look.

Formed in 1979, this facility has evolved into one of the most progressive, single-source suppliers of custom, precision sheet metal products in the nation. Our experienced staff can help you develop your product idea and build a conceptual or functional prototype. We can help you achieve your production targets for high-quality sheet metal components. We can also save you time, money and factory space by providing kitting and assembly services.

If your needs include CNC machining, we’ve got you covered via our partner facilities in the Fathom manufacturing network. Our comprehensive manufacturing services can help you simplify your supply chain and accelerate your time to market.

With their response time, quotes and communications, Fathom is highly regarded because they are always upfront. They say what they do and do what they say.”
— Consumer Technology, Supply Chain Manager

Metal Fabrication
Services //

We bring a value engineering approach to every project, ensuring that your parts can be produced cost-effectively and quickly. Whether your design is simple or complex, our experts manage every step of the process, from design assistance and metal fabrication to painting, screen printing, kitting and assembly.

Our ultimate objective is to provide our customers with on-time delivery of high-quality parts.

Currently Occupy //

86,000 sq. ft.

Average Lead Time //

4 weeks depending on part complexity and components

Average Manufacturing Cycle Time //

3-10 days, depending on part complexity and components

Current capacity //

77%

Consumption //

8+ million lbs. of material each

12 Month Quality Performance //

98% (9,631,120 parts manufactured)

12 Month Delivery Performance //

98.52%

Sheet Metal Cutting & Forming GET A QUOTE

We utilize the latest automation to provide close tolerance precision laser cutting, punching, forming and welding fabricated components in all complex shapes and sizes.

Laser Cutting

Laser cutting produces intricate and complex parts with precise cuts and high-quality edge finishes. It can eliminate the need for custom tooling.

Our lasers can cut .010-.50″ thick materials, +/- .005” with possibility of tighter tolerances based on project specs – ideal for aluminum, cold-rolled steel, and stainless steel.

Our experts specialize in laser cutting. Talk to us today about your needs.

CNC Punching

Our CNC punch presses can accurately process standard features and complex shapes into sheet metal to meet your requirements. We can also produce special features such as countersinks, beads and louvers. We can run up to 60x120x33 tons.

Tolerances: +/- .005” with possibility of tighter tolerances based on project specs.

Press Brake

We partner with a world leader in machine tool manufacturing to employ the latest technology for processing.

13 machines

Max Part Length: 12’

Max Tonnage: 220

Welding & Finishing GET A QUOTE
MIG/TIG Welding

MIG uses a solid wire that is machine-fed to the weld area. TIG uses a non-consumable electrode and a hand-held filler rod to form the weld.

We offer automated and manual welding, depending upon project needs. Our team of welders has decades of experience in arc, MIG, TIG and laser welding. They’re familiar with a variety of industries, types of parts and requirements.

Spot Welding

Spot welding involves applying pressure and heat from an electric current to the weld region to join two or more metal sheets.
 

Hardware
  • Pem nuts
  • Weld nuts
  • Rivets
  • Fasteners
  • Nuts and bolts
     
Post Processing & Finishing GET A QUOTE
Mechanical Assembly & Kitting

We offer assembly and kitting in-house. Whether your part requires installing hardware using automated or manual processes, our experts will ensure your part is to your exact specifications to deliver a fully finished product. 

Finishing (Painting, Powder Coating & Screen Printing) 

If you require your parts painted in custom colors, we can meet your finishing needs, including painting, powder coating and screen printing. 

Post Machining

While we make every effort to meet all your design specifications during the fabrication process, occasionally post CNC machining is required to complete the part. Our CNC machining centers allow us to put post-mill features into your sheet metal components to successfully manufacture your parts while also maintaining our fast turnaround times. 

Prototype to Production GET A QUOTE
Design for Manufacturability (DfM)

Our highly skilled engineers can help you optimize the design of your sheet metal project to uncover and solve design problems, increase part quality and reduce production costs.

In-House Custom Tooling

Tooling is in stock or can be created to meet customer requirements.  

Fast Turnarounds

We can help you get your prototype parts into production quickly – which can help you get your new products to market faster. 

Mid-to-High Volume Sheet Metal Production GET A QUOTE
For All Your Production Needs

We can produce parts in quantities of 100-10,000. Our inhouse equipment can run lights out, enabling us to provide economical production solutions.

Quality Commitment
  • ISO 9001:2015
  • ITAR Registered
  • APQP
  • PPAP

Industries //

  • Medical
  • Semiconductor
  • Military and defense
  • Industrial products
  • Automotive
  • Computer Electronics
  • Energy
  • Lighting
  • Agriculture

Materials //

We primarily produce sheet metal components from aluminum, stainless steel and steel alloys. We have also worked with brass and bronze. We can procure other types of sheet metal on request.

Need something specific? Talk to an Expert

Case Study //

VSi Parylene (VSi) provides advanced protective coating technologies for industrial and consumer electronics, aerospace and medical applications. Fathom’s Denver operation played a key role in the launch of its POD Factory machine, which featured a sophisticated and challenging design. In the end, Fathom’s integrated, technology-agnostic approach and rapid response team enabled the customer to condense its product development cycle in half.

Majestic Metals is now part of Fathom’s
Full Suite of Digital Manufacturing Services

Working with Fathom means access to all the services and certifications of all our locations.

Majestic Metals by Fathom

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SERVICES

FATHOM DENVER

Sheet Metal Cutting and Forming

Precision Forming | Mid-to-High Volume | Post Processing | Laser Cutting | Sheet Metal Manufacturing | Metal Prototyping

FATHOM MANUFACTURING

Complementary Metalwork Services

Sheet Metal Prototyping (Ithaca, NY)
Photochemical Etching (Newark, NY)
Precision CNC and EDM Machining Services (Tempe, AZ)
Precision Machining (Austin, TX)

CERTIFICATIONS

FATHOM DENVER

ISO 9001:2015 Certified + ITAR Registered

FATHOM MANUFACTURING

ISO 9001:2015  Certified + AS9100 Rev. D Certified
+ ITAR Registered + NIST 800-171 Compliant
+ ISO 13458 Certified

SERVICE AREA

FATHOM DENVER

Denver, Colorado

Aurora | Lakewood | Littleton | Centennial | Thornton | Arvada | Westminster | Boulder | Castle Rock | Colorado Springs | Fort Collins | Greeley | Longmont | Brighton

FATHOM MANUFACTURING

10 Nationwide Locations

with a Worldwide Impact

Why Choose Fathom’s Metal Processing for Your Needs?

  • Our focus is on providing top-notch customer service and on-time delivery.
  • Our scope of services encompasses everything from producing prototype parts to full production.
  • We develop and nurture long-term, mutually beneficial partnerships with our customers. Read our Case Study to see how a customer created a subdivision product for a whole new market sector with our partnership.
  • You can get all of your sheet metal and CNC needs met with a single supplier.

Complementary Services //

Working with Fathom means access to all the services of all our locations, including:

  • Additive Manufacturing
  • Injection Molding
  • CNC Machining

and more! Check out the complete list of Fathom capabilities here.

Environmental Commitment //

The Fathom Denver operation is nationally and internationally recognized as a leader in the protection and preservation of the environment.

  • Environmental responsibility and leadership
  • Implementation of environmental goals
  • Efficient use of energy
  • Pollution prevention and waste reduction
  • The first Colorado Clean Partner of the Year.
  • 20-time recipient of Gold and Platinum awards from Metro Waste
  • Charter member of the Performance Track Environmental Leadership Program

Additional Resources //

Sheet Metal Fabrication
As Fast As 2 Days | Multiple metal forming processes

Rapid Sheet Metal
As Fast As 2 Days | Finishing and post-processing available

Sheet Metal Prototyping
As Fast As 6 Days | Variety of metals and alloys

Quick Turn Sheet Metal
As Fast As 2 Days | Receive a quote in under 24 hours

Prototype Sheet Metal Parts
Get a 30-Second Quote | Quick turnaround

Sheet Metal Prototype Fabrication
As Fast As 2 Days | Perfect for testing purpose

Sheet Metal Manufacturer
Decades of Experience | From prototype to post-process

Sheet Metal Companies
Choose from Fathom’s Range of Services For Innovative Solutions

Precision Sheet Metal Fabrication
Precision For Any Industry | Laser, Water, EDM Cutting

Sheet Metal Quotes
As Fast As 2 Days | Expedite service is available

Metal Fabrication Quotes
As Fast As 2 Days | Flat, formed, or drawn

Sheet Metal Shops Near Me
Solutions Available From Fathom’s Nationwide Network

Sheet Metal Manufacturing
Wide Range of Materials | Metals to meet any need

Sheet Metal Fabrication Cost
Prices To Fit Any Budget | Many metal and alloys available

Sheet Metal Bending Quotes
As Fast As 30 Seconds With Fathom’s SmartQuote

Metal Cutting Quotes
As Fast As 2 Days | Advanced Metal Cutting Technology

Water Jet Quotes
Variety of Materials | Low set up cost

Laser Cutting Quotes
High Precision Cutting | Fast turnaround times

Across National
Time Zones

Precision manufacturing
from coast to coast.

HEADQUARTERS //
1050 Walnut Ridge Drive
Hartland, WI 53029
877-328-4668

ARIZONA
444 W. 21st St. Ste. 101
Tempe, AZ 85282
480-966-2300

CALIFORNIA
46758 Lakeview Blvd
Fremont, CA 94538

COLORADO
7770 Washington St.
Denver, CO 80229
303-288-6855

ILLINOIS
1207 Adams Drive
McHenry, IL 60051
815-385-7500

1401 Brummel Ave
Elk Grove, IL 60007
847-952-8088

MINNESOTA
13758 Johnson Street NE
Ham Lake, MN 55304
763-755-7575

NEW YORK
1920 Slaterville Rd.
Ithaca, NY 14850
607-277-7070

401 W. Shore Blvd.
Newark, NY 14513
315-331-7680

TEXAS
1513 Sam Bass Rd.
Round Rock, TX 78660
512-255-1477

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