Fathom is hiring for multiple positions across our 11 nationwide sites! To see all open positions, click here.

logo fathom

3D Printing Prototypes
Complete Prototyping & Manufacturing to Your Specifications

Fathom specializes in building models and functional 3D printing prototypes of all sizes. Our in-house rapid prototype 3D printing team can build it all — models of all sizes for testing, visualization, advance marketing and functional demonstrations.

Technology & Solutions
for Any Size Model or Prototype

At Fathom, rapid prototyping and model building isn’t just an afterthought – it’s a key part of our expertise. We offer numerous technologies and materials for model-making, large prototypes, and 3D printing prototypes – from see-through medical models built using PolyJet to large machinery body panels built using fiberglass layup. You name it, we’ve probably done it during our 40-year history. We have done model work for numerous industries and applications, including original equipment manufacturers (OEM), exhibition models, machinery, tradeshows, military equipment and more.

We offer a deep base of experience in building prototype parts using 3D printing and other additional technologies that work hand-in-hand with it. We can help you with services like these:

  • Computer-Aided Design (CAD) and design tips
  • Additive Manufacturing Services
  • Metal Additive Manufacturing
  • Precision CNC Machining Services
  • Fiberglass-Reinforced Plastic (FRP) Parts
  • Fabrication Services
  • Finishing and Assembly
  • Custom Crating and Packaging

Why Use 3D Printing for Prototyping?

Here are some common reasons to consider having prototypes or models made:

Consumer Review // Placing a physical product into the hands of customers can yield valuable feedback.

Proof of Concept // Real-world testing of fit and form can help design teams to surface and solve design issues and make improvements. A physical representation of your product can also provide valuable part functionality insights.

Manufacturing Preparation // Many manufacturers use prototypes to test and finalize their product designs before investing in tooling and large-scale production.

Benefits of 3D Printing Prototypes

The benefits of having a prototype can range from answering design questions to seeing how the customer interacts with the design.

Additional benefits of having a 3D printing prototype include:

  • Uncover design problems early in the product development process to avoid costly retooling once manufacturing starts.
  • Testing form, fit, and function. Check for durability issues.
  • Collect customer feedback and identify opportunities for improvement.
  • Determine the ideal manufacturing process for the product.
  • Provides accurate estimates for production time and cost.

Rapid prototyping 3D printing allows you to create multiple versions of your product within a short amount of time. Adjustments to the part can be made in the 3D modeling software and then quickly printed.

Types of 3D Printing Prototypes

There are many types of prototypes. The product development process will determine what type of prototype will work best.

Visual Prototype

A visual prototype can illustrate product color, size and geometric features. These simple prototypes may not include the correct texture, feel or weight of a product. Visual prototypes are primarily used for marketing.

Working Prototype

A physical prototype allows customers to test functionality. These prototypes may not have the same appearance as the final product. The purpose of the physical prototype is to determine if the final product will meet design specifications or if any design changes need to be made. Testing form, fit and function is a crucial step in new product development.

User Experience Prototype

A user experience prototype has the same appearance and functionality as a final product. It can be presented to the end-user for research and allows for customer testing. Customers can interact with the prototype and valuable data can be gathered. These insights can result in additional tweaks to the product.

CNC Durability Icon

Functional Prototype

A functional prototype has the same appearance and full functionality as the final product. It may be made using different materials or different manufacturing methods than the final product. Functional prototypes are ideal when pursuing funding for mass production or licensing.

Why Choose Fathom to Make Your 3D Printed Prototypes?

We have decades of expertise in comprehensive prototyping with additive technologies.

Our state-of-the-art equipment and technologies, paired with our extensive design and engineering experience with high-tech industries provides for a customer-focused approach. Bring us your big idea. We’ll tailor a build strategy to match your needs, time constraints and budget.

Across National
Time Zones

Precision manufacturing
from coast to coast.

HEADQUARTERS //
1050 Walnut Ridge Drive
Hartland, WI 53029
877-328-4668

ARIZONA
444 W. 21st St. Ste. 101
Tempe, AZ 85282
480-966-2300

CALIFORNIA
46758 Lakeview Blvd
Fremont, CA 94538

COLORADO
7770 Washington St.
Denver, CO 80229
303-288-6855

ILLINOIS
1207 Adams Drive
McHenry, IL 60051
815-385-7500

1401 Brummel Ave
Elk Grove, IL 60007
847-952-8088

MINNESOTA
13758 Johnson Street NE
Ham Lake, MN 55304
763-755-7575

NEW YORK
1920 Slaterville Rd.
Ithaca, NY 14850
607-277-7070

401 W. Shore Blvd.
Newark, NY 14513
315-331-7680

TEXAS
1513 Sam Bass Rd.
Round Rock, TX 78660
512-255-1477

fathom yellow color logo