Fathom is hiring! For all open positions, visit our Career Center.

Stereolithography (SLA) 3D Printing

  • SLA Parts In As Soon As Next-Day
  • High-Quality Surface Finish for Aesthetic Models
  • Durable, Versatile Materials with Tight Tolerances
Over 200,000 quotes provided to top US companies.
There's a reason why the
Best Brands in the World Trust Fathom
speed agility icon
Built On Responsiveness,
Speed, Agility & Expertise
customer specs icon
Manufactured
to Customer Specs
printer icon
Comprehensive Access
to Equipment & Experience
Stereolithography (SLA) 3D Printing

This technology is ideal for high-resolution finishes on medium- to large-sized parts. It is an extremely cost-effective solution for creating durable, aesthetically pleasing parts of considerable size on a tight deadline. Stereolithography (SLA) resins with extremely high heat deflection are available and are great candidates for molds or inserts.

How does the Stereolithography technology work? SLA cures photopolymer resin with an ultraviolet laser. The laser traces a shape dictated by the original file across the surface of the resin bath. The resin touched by the laser hardens, then the build platform descends in the resin bath and the process is repeated until the entire part is complete.

SLA 3D Printed Parts & Images


Stereolithography Materials & Specifications

STANDARD
SLA MATERIALS
LEAD TIME OPTIMAL
QUANTITY
MAXIMUM DIMENSIONS SUGGESTED MINIMUM
WALL THICKNESS
FINISH
& APPEARANCE
ADVANTAGES
& CONSIDERATIONS
Accura 25 1-3 Days* 1-10 parts 650 x 750 x 550 mm 1mm
  • High Resolution
  • Detailed & Complex Parts
  • Smooth Surface Finish
  • Can Be Painted, Plated or Vacuum Metalized
  • Often Used for Aesthetic Models, Complex Geometries & High-Quality Finishes
  • Highly Cost-Effective for Medium- to Large-Sized Parts
  • Exceptionally Tough & Durable
  • Great for Snap Fits, Assemblies & Master Patterns for Casting
  • SLA is One of the Most Versatile Technologies for Post Processing
  • Limited Color
Accura ClearVue 650 x 750 x 550 mm

*Parts over 250mm in any dimension require quote review.


Depending on the material chosen, SLA parts can have high impact strength, high temperature performance, water resistance, stiffness and rigidity. Talk to a Fathom expert to discuss material options today!

SLA Finishes

We offer several finishing options for your SLA parts. A Fathom expert can help you decide on the best finish for your project specifications. Our finishing services provide you with a one-stop-shop for all your prototype and production needs including painting, texturing, engraving and plating.

SLA Finishes //

  • Strip & Ship //Supports are removed and minimally sanded in order to remove the support nubs left behind with some nubs remaining in hard-to-reach areas. Build lines are visually present and the parts have a granulated/gritty texture.
  • Sanded & Bead Blasted //Supports are removed , parts are bead blasted and then sanded smooth. Build lines are somewhat present, but parts have a smooth texture. Bead blasted parts will make clear parts look frosty/cloudy.
  • Rapid Paint //Supports are removed and then the parts are sanded and bead blasted. Paint is applied directly to parts without a primer which means the build lines will be somewhat present through the paint.
  • Rapid Clear //Supports are removed and then the parts are sanded and bead blasted. A basic clear coat is applied to parts, but the build lines will still be somewhat present under the clear coat.
  • Show Quality Paint //Supports are removed, parts are bead blasted and extensively sanded until all build lines are removed. Primer is applied before painting. Pantone color or color chip will need to be supplied to match color. Parts are smooth and build lines are completely removed. Parts look as close to production quality as possible.
  • Optically Clear //Supports are removed, parts are bead blasted and extensively sanded until all build lines are removed. Multiple coats of clear are applied. Parts are smooth and build lines are completely removed. Parts are completely clear—almost glass-like.

Applications of SLA 3D Printing //

Fathom supports businesses across multiple industries to innovate and meet their goals using stereolithography technology. Some applications of SLA include //

  • Medical Technology
  • Educational Research
  • Dentistry
  • Engineering & Product Design
  • Manufacturing
  • Prototyping

What is the Difference Between SLA & SLS?

Stereolithography (SLA) is a 3D printing method that uses both a UV laser and a resin that can be cured by UV light. A single laser is directed to specific areas to cure the resin and create a solid pattern. SLA is popular because it can print parts with greater precision than traditional Fused Deposition Modeling (FDM) machines.

Selective Laser Sintering (SLS) is another 3D printing process that uses a laser to melt, sinter, or fuse together particles, which result in a 3D part. SLS printers are commonly used for plastic, metal and ceramics. These materials are usually in powdered form. SLS does not require support as the unsintered powder around the part provides support. SLS has a broader range of materials available.

There are a number of differences between SLA and SLS. Selective laser sintering machines use a very powerful laser and as such, they are entirely encased, blocking the view of the part as it is printed. SLA machines are typically enclosed in tinted glass or plastic, which allows the operator to view the part as it is being built.  SLS does not use toxic resins and the powdered material is considered easier to work with. Objects made by SLA machines are complex and detailed but can be brittle. SLS parts are not as detailed, but still complex and are considered suitable for mechanical use.

Fused Deposition Modeling (FDM) vs. Stereolithography (SLA)

FDM deposits thermoplastic filament through a hot extruder, layering the material in the print area which results in a 3D printed part. Stereolithography also builds parts layer-by-layer but utilizes a laser and resin instead. In FDM, the part’s smoothness and precision largely depend on the extruder’s movements and nozzle size. SLA is capable of producing accurate and smooth parts. This is because the laser does not exert as much force on the workpiece. The ability to make parts with finer details is why SLA may be preferred for specific projects. There are also differences in post processing. FDM parts may need to be sanded to achieve a smoother surface. SLA parts have a sticky residue after being removed from the machine and must be washed in a bath of isopropyl alcohol. FDM is considered the right choice when precision is not essential or for rapid prototyping. Stereolithography is useful for projects requiring intricacy and smooth surfaces, and when strength and durability are not critical. SLA is also an excellent choice for creating molds for casting.

Stereolithography Questions Answered

Q //What Finishes Are Offered Using SLA?

A //Please refer to our list of finishes above.

Q //Can SLA Models Be Machined?

A //Yes, SLA parts can be milled, drilled, tapped or lathed.

Q //What Geometries Are Best Suited For Stereolithography?

A //SLA can be used for small and large parts. These parts may have tight dimensional tolerances and require smoother finishes, which are all possible with SLA.

Q //Is Stereolithography A Faster Process Than Fused Deposition Modeling?

A //SLA is slower than FDM because the SLA printer’s laser has a smaller surface area and takes more time to complete each layer. In FDM, the printer can print thicker layers, which results in a reduction of time.

History of Stereolithography

Here is a summary of the history of Stereolithography //

  • 1970s //Dr. Hideo Kodama created the layered approach to Stereolithography and used ultraviolet light to cure photosensitive polymers.
  • 1986 //Charles W. Hull patented Stereolithography and founded 3D Systems, which commercialized stereolithography.
  • 2011 // Desktop 3D printers using SLA are launched.

Why Choose SLA 3D Printing?

Brands use SLA for many reasons. SLA is an excellent choice if your project requires fine features, smooth surface finishing, part precision and accuracy, isotropy, mechanical attributes, water tightness or versatility of materials.

There are many advantages to stereolithography including //

  • Fine Features
  • Smooth Finish
  • Accuracy
  • Material Versatility
  • Design Freedom
  • Water Tightness
  • Isotropy
  • Faster Turnaround Time
  • Quick Design Changes
  • Budget-Friendly
  • Scalable

SLA offers a combination of high-quality resolution and surface finishes at large volumes. SLA is also very effective at faithfully capturing the intricacies of even the most complex parts. Clear SLA resins can achieve colorless clarity with additional post processing to mimic clear plastics. SLA specializes in creating parts that are highly cost-intensive to produce using any other method of manufacturing, being consistently used for trade show models, aesthetic parts and snap fits/functional assemblies.

SLA

SLA 3D Printing Quote

Get An Instant Quote on any SLA project today with our SmartQuote platform.

Manufacturing Locations Across National Time Zones
The Fathom Advanced Manufacturing Platform
new map update 3
different trust icons - fathom

ISO 9001:2015 Certified + AS9100 Rev. D Certified + ITAR Registered
+ NIST 800-171 Compliant + ISO 13485 Certified

HEADQUARTERS

1050 Walnut Ridge Drive
Hartland, WI 53029
AS9100 Rev. D Certified

620 3rd Street
Oakland, CA 94607
ISO 9001:2015 Design Certified

444 W. 21st St. Ste. 101
Tempe, AZ 85282
ISO 9001:2015 Certified

7770 Washington St.
Denver, CO 80229
ISO 9001:2015 Certified

14000 N.W 58th Court
Hialeah, FL 33014

ISO 9001:2015 and ISO 13485:2016 Certified

1207 Adams Drive
McHenry, IL 60051

401 W. Shore Blvd.
Newark, NY 14513
AS9100 Rev. D Certified and
ISO 9001:2015 Certified

1920 Slaterville Rd
Ithaca, NY 14850

1401 Brummel Ave
Elk Grove, IL 60007
ISO 9001:2015 Certified

13758 Johnson Street NE
Ham Lake, MN 55304

6415 Angola Road
Holland, OH 43528

1050 Walnut Ridge Drive
Hartland, WI 53029
AS9100 Rev. D Certified

1801 Rowe Lane
Pflugerville, TX 78660
ISO 9001:2015 and AS9100:2016

1513 Sam Bass Rd
Round Rock, TX 78681
ISO 9001:2015 and ISO 13485 Certified