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Oil & Gas Industry
We bring energy and ingenuity to solve your challenges

From recreating service parts to rapid prototyping of highly customized new components, Fathom can help to power your growth.

Comprehensive Capabilities for the Oil & Gas Industry

  • Do you need:
  • Affordable low-volume production of highly customized parts from a one-stop manufacturing partner?
  • Fast access to older service parts to keep critical production operations running?
  • Fast turnarounds on the development of complex prototype parts?
  • Reduced production costs via part consolidation?

Our focus on low-volume, highly customized parts is perfectly aligned with the needs of the oil and gas industries. As one of the leading industrial 3D printing services in North America, we’ve helped many customers recreate older service parts for which they no longer have CAD drawings by scanning and reverse engineering them. We can then produce them in the limited quantities needed to keep vital production equipment humming and minimize costly downtime.

Some of our advanced manufacturing technologies don’t require tooling. Parts can move quickly from CAD to finished metal or plastic, ready for use in your equipment. All this happens in a few weeks, not months. Fathom can help you streamline your supply chain!

From downhole drilling equipment and pumps to engine and generator parts, we bring energy, efficiency and ingenuity to the oil and gas industries.

Oil Platform
Oil refinery

How Can Fathom Help With Your Oil & Gas Industry Needs?

Fathom’s focus on short-run, high-mix production of highly customized parts makes us a perfect fit with your needs. We also offer a comprehensive portfolio of solutions that can help you simplify your component sourcing.

Technologies for Oil & Gas Industries

With over 25 manufacturing methods and 10 locations, we’ll guide you to the solution that makes the most sense for your application, from industrial 3D printing services and injection molding to CNC machining and sheet metal fabrication. We can help you accelerate your product development cycle and keep your older equipment running like new!

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Additive Manufacturing

Fathom can produce high-performance plastic parts using additive technologies like Fused Deposition Modeling (FDM), Selective Laser Sintering (SLS) and Multi Jet Fusion (MJF) that can handle demanding work cycles and extreme environments. As one of the leading industrial 3D printing services in North America, we have over 40 years of experience with building parts with additive manufacturing technologies.

Direct Metal Laser Sintering (DMLS)
This advanced additive technology can be used to produce complex metal parts quickly. DMLS can produce conformal cooling channels, optimized internal volumes, and many other special features that cannot be successfully manufactured using traditional manufacturing techniques.

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Injection Molding

Injection molded parts perform many important roles in the oil and gas industries. We offer a wide range of high-performance plastics that are engineered to handle the toughest environments, including corrosive, abrasive and high-temperature settings.

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Sheet Metal Fabrication

Fathom can handle your large sheet metal needs as well as the precision forming of small, complex metal components, such as brackets, wire guides and panel closures. We also offer photo chemical etching, a process used to produce extremely flat, burr-free parts.

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CNC Machining

Our facilities do some of the most advanced, precise CNC machining work in the country, including tough materials like aluminum, titanium and Inconel. 

Applications

Injection molded and 3D-printed parts are well-suited for downhole components, which can be engineered to handle high-temperature, high-pressure, corrosive environments. Applications include:

  • Drill bits with optimized nozzle designs and conformal cooling channels
  • Rotors, stators and housings used in steerable drilling components
  • Erosion-resistant end caps and stabilizers
  • Customized sand control components
  • Submersible pump components (part of artificial lift systems)

Metal is widely used for pump blades, housings and a myriad of other highly-engineered parts.

Oil and gas application

Why Choose Fathom?

  • We have the systems, processes and technical expertise to be able to deliver short-run, highly customized parts that meet the demanding requirements of the oil and gas industries.
  • We have extensive experience reverse-engineering older service parts and quickly recreating them – keeping your older machinery running and helping you minimize costly downtime.
  • We’re focused on new product innovation, rapid prototyping and bridge/short-run production.
  • We understand the high-performance environments that your parts must work within as part of a drilling, production or refining solution.
  • We can support your needs throughout the product development lifecycle – from early prototypes for design validation to production.
  • We offer an unmatched breadth of manufacturing technologies – in-house, not via third parties – to meet all your needs, including industrial 3D printing services, injection molding, sheet metal fabrication and precision CNC machining.
  • We’re problem solvers. Bring us your complex geometries, short-run/high-mix parts and “impossible” projects. We’ll help you get the work done!

Across National
Time Zones

Precision manufacturing
from coast to coast.

HEADQUARTERS //
1050 Walnut Ridge Drive
Hartland, WI 53029
877-328-4668

ARIZONA
444 W. 21st St. Ste. 101
Tempe, AZ 85282
480-966-2300

CALIFORNIA
46758 Lakeview Blvd
Fremont, CA 94538

COLORADO
7770 Washington St.
Denver, CO 80229
303-288-6855

ILLINOIS
1207 Adams Drive
McHenry, IL 60051
815-385-7500

1401 Brummel Ave
Elk Grove, IL 60007
847-952-8088

MINNESOTA
13758 Johnson Street NE
Ham Lake, MN 55304
763-755-7575

NEW YORK
1920 Slaterville Rd.
Ithaca, NY 14850
607-277-7070

401 W. Shore Blvd.
Newark, NY 14513
315-331-7680

TEXAS
1513 Sam Bass Rd.
Round Rock, TX 78660
512-255-1477

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