Fathom is hiring for multiple positions across our 11 nationwide sites! To see all open positions, click here.

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Comprehensive Medical Expertise
We’ll Partner With You – From Prototyping Through Production

Do you need help turning medical product concepts into viable prototypes and production parts? Are you seeking a manufacturing partner with a breadth of expertise in a range of technologies that can help you bring your medical products and ideas to market faster?

It’s time to take a closer look at Fathom Digital Manufacturing!

Decades of Experience

Across our network of 11 locations, we have decades of experience in the medical market. We’ve helped manufacturers like you engineer and produce everything from medical device enclosures and surgical tools to orthopedic implants and spinal screws.

We have a deep understanding of the forces that are shaping your business – from accelerating new product innovation lifecycles to evolving hospital system procurement processes.

We’re with you every step of the way, providing you with advice and expertise to:

  • Refine your medical device concepts into prototypes,
  • Optimize your part designs, material selection and production processes for optimal results, and
  • Move them into short-run or full production.

How Can Fathom Help You With Your Medical Part Needs?

Our broad portfolio of manufacturing technologies covers everything from CNC machining and metal forming to injection molding and the latest additive technologies.

Here’s a closer look at each of the Fathom locations and their relevant medical industry experience. Click on the facility name to learn more about their services and capabilities.

Expertise // High-precision CNC machining for medical and aerospace manufacturing.

Medical Specialties // Trauma, extremities, craniomaxillofacial (CMF), animal/veterinary (bone plates and surgical instruments), surgical instruments and polyaxial (spinal) screws.

Key Customers // The top 5 orthopedic device companies

Medical Industry Experience // 25+ years

Certifications // ISO 13485:2016, ISO 9001:2015 and FDA registered

Parts Produced //

  • Prosthetics
  • Implants
  • Arthroplasty (joint replacement – hip and knee)
  • Bone plating systems (wrist, ankle, fibula, tibia)
  • Fixation screws (variable angle, cortex, metaphyseal, SCFE)
  • Polyaxial spinal screws
  • Bone drills and reamers
  • Surgical instruments
  • Dental prototypes

Materials //

  • Titanium (6Al4V and 6Al4V ELI)
  • Stainless steel (316L, 303, 304, 440A, 440C, 17-4, UHMWPE, 300 and 400, precipitation hardening)
  • Cobalt chrome
  • Nitinol
  • Celcon (acetal)
  • Delrin
  • PEEK

Expertise // Precision machining for the medical and aerospace industries.

Medical Specialties // Hip and knee replacement (arthroplasty) and associated instruments. Spinal implants and instruments. Toe and ankle systems.

Medical Industry Experience // 40+ years

Certifications // ISO 9001:2015 and ISO 13485:2016

Parts Produced //

Medical Implants

  • Knees
  • Ankles
  • Toes

Medical Tooling

  • Saw guides
  • Slap hammers
  • Broaches

Semiconductor

  • Process chambers
  • Manifolds
  • Brackets

Materials //

  • Stainless steel
  • Titanium
  • Aluminum
  • Cobalt chrome
  • UHMWPE
  • PEEK
  • ABS
  • PET

Expertise // Quick-turn precision sheet metal prototyping for small parts.

Medical Specialties // Specialized small metal parts for many types of medical devices.

Key Customers // Multi-national medical equipment suppliers as well as specialty device manufacturers.

Medical Industry Experience // 20+ years

Certifications // ISO 9001:2015, AS9100:2016, NIST 800-171 and ITAR

Parts Produced //

  • Packaging
  • Enclosures
  • Brackets
  • Springs
  • Connectors
  • Contacts
  • Blades
  • Shims

Materials //

  • Stainless steel
  • Titanium
  • Aluminum
  • Steel
  • Nitinol
  • Copper

Expertise // Precision sheet metal services.

Medical Specialties // Medical device manufacturers, life sciences, biotechnology, diagnostics equipment and surgical and medical instruments.

Key Customers // Leading medical device manufacturers

Medical Industry Experience // 44 years

Certifications // ISO 9001:2015 and ITAR

Parts Produced //

  • Carts 
  • Plates 
  • Covers 
  • Frames 
  • Enclosures 
  • Doors 
  • Assemblies 
  • Kitted components

Materials //

  • Steel 
  • Stainless steel  
  • Aluminum

Expertise // Machining, turning and milling of tight-tolerance plastic parts. Finishing options include plating, anodizing, painting and application of chemical films.

Medical Specialties // Medical devices, diagnostic equipment and pharmaceuticals.

Key Customers // Leading medical device manufacturers

Medical Industry Experience // 30+ years

Parts Produced //

  • Housings
  • Manifolds
  • Brackets
  • Control knobs
  • Components for test equipment

Materials //

  • ABS
  • PET
  • PEEK
  • Propylene
  • Polyethylene
  • Nylon
  • Polystyrene
  • PVC

Expertise // Photochemical etching of flat metal parts

Specialties // Medical devices, blood analyzers, surgical tools

Key Customers // A major multinational medical device manufacturer

Medical Industry Experience // 50 years

Certifications // AS9100:2016 with ISO 9001:2015

Parts Produced //

  • Flat springs
  • Electrodes
  • Connectors
  • Electrical contacts
  • Encoders
  • Surgical blades

Materials //

  • Aluminum
  • Brass
  • Cold Rolled Steel
  • Copper
  • Inconel®
  • Beryllium Copper
  • Nickel Silver
  • Stainless Steel

Expertise // Precision CNC and EDM machining services.

Specialties // Medical devices, biopharmaceutical, blood and plasma collection.

Medical Industry Experience // 20+ years

Certifications // ISO 9001:2015, NIST 800-171 and ITAR

Parts Produced //

  • Balloon catheters
  • Stents

Materials //

  • Aluminum
  • Steel
  • Plastic

Expertise // High-quality plastic injection mold design, precision mold-making and close-tolerance injection molding services.

Medical Specialties // Medical devices, patient care and monitoring

Key Customers // Leading manufacturers of medical device and patient care products.

Medical Industry Experience // 25 years

Certification // ISO 9001:2015

Parts Produced //

  • Drain tubes
  • Delivery tubes
  • Inclusion tabs
  • IV connectors
  • Syringes
  • Medical device housings

Materials //

  • PVC
  • PVAC (polyvinyl acetate)
  • ABS
  • Polypropylene

Expertise // Precision machining, grinding, wire cutting and EDM for parts used in medical devices.

Medical Specialties // Patient diagnostics

Medical Industry Experience // 20+ years

Parts Produced //

  • Precision metal components for CT scanners, X-ray and MRI machines.

Materials //

  • Stainless steel
  • Inconel
  • Kovar
  • Titanium
  • TZM
  • Aluminum
  • Copper
  • Nickel
  • Niobium
  • Molybdenum

Expertise // Offshore injection mold tooling and part production at affordable prices.

Medical Specialties // Medical devices, scanning equipment, pharmaceutical industry

Key Customers // A variety of medical device start-ups and small- to medium-sized manufacturers who need fast prototypes and production parts

Medical Industry Experience // 20 years

Parts Produced //

  • Medical device housings
  • Catheter system parts
  • Drug delivery system prototype
  • Headrest for head scanner
  • X-ray housings

Materials //

  • ABS
  • Polycarbonate
  • Polypropylene
  • Polystyrene
  • LDPE
  • PVC
  • Acrylic
  • Resin
  • Nylon
  • Glass-filled nylon
  • Acetal/polyoxymethylene (POM)
  • Fiber-reinforced plastic

Fathom Hartland

Expertise // All types of 3D printing, CNC machining, injection molding, FRP layup and painting,

Medical Specialties // Medical imaging, orthopedics, patient monitoring, orthopedics, rehabilitation, in-home care, training product development and prototypes, and medical trade show displays.

Key Customers // Global leaders in medical imaging and diagnostics.

Medical Industry Expertise // 35 years

Certification // ISO9001 / AS9100

Parts Produced //

  • Patient tables and supports
  • Equipment housings and covers
  • Mechanical assemblies for medical products
  • Components for imaging equipment: MRI machines, CAT scanners and ultrasound machines Components for cell growth machines

Materials //

  • Stainless Steel (304, 316L)
  • Titanium
  • Acetal
  • Nylon 11 & 12
  • Nylon 11, glass filled
  • Fiberglass (various glass and resins)
  • Polycarbonate
  • Polycarbonate, glass filled
  • Polycarbonate structural foam
  • Polyetherimide

Talk to an Expert

Contact us to discuss your medical part needs.

Across National
Time Zones

Precision manufacturing
from coast to coast.

HEADQUARTERS //
1050 Walnut Ridge Drive
Hartland, WI 53029
877-328-4668

ARIZONA
444 W. 21st St. Ste. 101
Tempe, AZ 85282
480-966-2300

CALIFORNIA
46758 Lakeview Blvd
Fremont, CA 94538

COLORADO
7770 Washington St.
Denver, CO 80229
303-288-6855

FLORIDA
14000 N.W. 58th Court
Miami Lakes, FL 33014
305-889-3280

ILLINOIS
1207 Adams Drive
McHenry, IL 60051
815-385-7500

1401 Brummel Ave
Elk Grove, IL 60007
847-952-8088

MINNESOTA
13758 Johnson Street NE
Ham Lake, MN 55304
763-755-7575

NEW YORK
1920 Slaterville Rd.
Ithaca, NY 14850
607-277-7070

401 W. Shore Blvd.
Newark, NY 14513
315-331-7680

TEXAS
1513 Sam Bass Rd.
Round Rock, TX 78660
512-255-1477

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