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3D Printed Titanium Bike Parts

One of the many benefits of using additive manufacturing, commonly referred to as 3D printing, is that it offers the opportunity for mass customization. Mass customization is the ability to produce personalized products that meet customer specified needs, at or near mass production pricing.

Major limiting factors in bringing mass customized products to market are the expensive tooling required to produce these parts and the large minimum order quantities required to make tooling investment economical. Fathom’s drive to innovate change rejects these obstacles. Welcome to Additive Manufacturing (AM).

Additive manufacturing produces anything from single prototypes to production parts without the need for expensive tooling. Due to the layer-based nature of the processes, additive manufacturing allows the printing of multiples of the same part, or multiple variations, at the same time. In product development, this reduces time to market by shortening the prototyping cycle. In production, additive manufacturing enables one to print customized products specifically tailored to an individual.

Customer Case Study

Métier Vélo, which translates to “craft bicycle” or “professional bicycle”, is a custom bicycle design and fabrication shop based out of Salt Lake City, Utah that was looking for a way to create prototype models of custom bike lugs and dropouts.

Producing these parts in Titanium Ti-6Al-V4 (Ti64) additively allowed Métier Vélo to build bikes designed specifically for the individual fit of each rider; meaning no two Métier Vélo bicycles are the same.

Metal additive manufacturing produces part geometries not possible through subtractive or cast methods. Métier Vélo’s lugs are completely hollow featuring complex internal geometries, internal cable routing, and custom mounts. For easy repair the lugs and dropouts can be un-bonded from their carbon fiber tubes if the tubes become damaged, not to mention they look amazing!

Manufacturing Locations Across National Time Zones
The Fathom Advanced Manufacturing Platform

ISO 9001:2015 Certified + AS9100 Rev. D Certified + ITAR Registered
+ NIST 800-171 Compliant + ISO 13485 Certified

HEADQUARTERS

1050 Walnut Ridge Drive
Hartland, WI 53029
AS9100 Rev. D Certified

620 3rd Street
Oakland, CA 94607
ISO9001:2015 Design Certified

444 W. 21st St. Ste. 101
Tempe, AZ 85282

7770 Washington St.
Denver, CO 80229
ISO9001:2015 Certified

14000 N.W 58th Court
Hialeah, FL 33014
ISO 9001:2000 and ISO 13485 Certified

1207 Adams Drive
McHenry, IL 60051

401 W. Shore Blvd.
Newark, NY 14513
AS9100 Rev. D Certified and
ISO9001:2015 Certified

1920 Slaterville Rd
Ithaca, NY 13073

1401 Brummel Ave
Elk Grove, IL 60007

13758 Johnson Street NE
Ham Lake, MN 55304

6415 Angola Road
Holland, OH 43528

1050 Walnut Ridge Drive Hartland, WI 53029
AS9100 Rev. D Certified

1801 Rowe Lane
Pflugerville, TX 78660
ISO AS9100, AS9100:2016 and AS 9001:2015 Certified

1513 Sam Bass Rd
Round Rock, TX 78681
ISO 9001:2015 and ISO 13845 Certified

4302 Stone Way North
Seattle, WA 98103