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3D Printed Vacuum Form Molds Whitepaper

Vacuum Form Molds / / 3D Printed Molds for Vacuum Forming

Check out the latest Fathom created white paper on 3D printing. BENEFITS OF 3D PRINTING VACUUM FORM MOLDS  Written by Cole Hartman, Mechanical Engineer and Veronica De La Rosa, Industrial Designer Vacuum forming is a versatile and easy to learn process. With affordable 3D printed tooling and a wide variety of applications, it could be the perfect fit for your next prototyping project. Vacuum forming with 3D printed molds is a great way to quickly create 3D parts from plastic sheet material. This document outlines how to take advantage of the unique benefits of Stratasys 3D printers for vacuum forming applications.

FDM (fused deposition modeling) is the most common technology used for creating 3D printed molds for vacuum forming and offers many unique benefits. FDM allows you to print in various sparse fill densities, giving the molds an inherent porosity that results in a uniform vacuum to be drawn throughout the tool. This can greatly simplify the fabrication of the tool. In addition, FDM machines are capable of printing molds in a variety of durable, heat resistant plastics that prolong the life of the mold.PolyJet (UV-Cured Photopolymer) is another common technology used for 3D printing molds. PolyJet-based machines build parts with fine layer resolution and as a result, produce parts with very smooth surfaces. PolyJet vacuum form molds require little to no post processing and are great for making molds with organic and curvy surfaces. PolyJet molds don’t share the porosity of sparse fill FDM molds, but air vents can easily be designed into critical areas of the mold prior to printing, eliminating the labor and potential inconsistency of manual drilling.

Both technologies simplify the tool fabrication, allowing engineers and designers to test multiple tooling strategies concurrently and shortening the time to produce the first articles of a design. Other additive manufacturing technologies can be considered… (continued)

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3D

Comprehensive Capabilities for Rapid Manufacturing

At Fathom we offer a unique advantage of speed and agility-our experts help companies go from concept to prototype to manufacturing in ways not previously possible. 

90+ Machines  
SLS / / Two-day  SLA / / Next-day 
FDM / / Next-day DMLS / / Three-day 
PolyJet / / Same-day MJF / / Two-day
   

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30 Second Quotes
Prototype Tool / / As soon as 10 days
10K Parts / / 10 days
Production Tool / / As soon as 3 weeks
 

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3 & 5 Axis Milling & Turning
(Plastics, Composites and Metals)

Tolerance Accuracy Range
from +/-0.001″ to 0.005″

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Injection Molding Adjacent
without High Costs of Metal Tools

Most Commonly Used for High-Volume
Prototyping & Bridge to Production

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Finishing, Production Painting and Color Matching

Assembling, Including Embedded Electronic
Components, Threaded Inserts, and More

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CAD, DFAM and DFM Services

Apply Methods to Increase Speed
and Decrease Total Cost

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Highly Trained Staff / / Full-Time & Part-Time
Support as Short-Term & Long-Term Strategy

Decrease Downtime with Customizable
Staffing Accelerates Implementation

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Let’s get started.

Fathom is driven by advanced technologies and methods that enhance and accelerate today’s product development and production processes.

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Manufacturing Locations Across National Time Zones
The Fathom Advanced Manufacturing Platform
new map update 3
HEADQUARTERS

1050 Walnut Ridge Drive
Hartland, WI 53029
ISO 9001:2015
AS9100:2016
ITAR

ARIZONA

444 W. 21st St. Ste. 101
Tempe, AZ 85282
ISO 9001:2015
AS9100:2016
NIST800-171
ITAR

FLORIDA

14000 N.W. 58th Court
Miami Lakes, FL 33014
ISO 9001:2015 Design Certified
ISO 13485:2016

CALIFORNIA

620 3rd Street
Oakland, CA 94607
ISO 9001:2015 Design Certified
NIST 800-171
ITAR

ILLINOIS

1207 Adams Drive
McHenry, IL 60051

1401 Brummel Ave
Elk Grove, IL 60007
ISO 9001:2015 Design Certified

NEW YORK

401 W. Shore Blvd.
Newark, NY 14513
AS9100:2016
ISO 9001:2015
ITAR

1920 Slaterville Rd
Ithaca, NY 14850
ITAR

TEXAS

1801 Rowe Lane
Pflugerville, TX 78660
ISO 9001:2015
AS9100:2016

1513 Sam Bass Rd
Round Rock, TX 78681
ISO 9001:2015
ISO 13485:2016

COLORADO

7770 Washington St.
Denver, CO 80229
ISO 9001:2015
ITAR

MINNESOTA

13758 Johnson Street NE
Ham Lake, MN 55304

OHIO

6415 Angola Road
Holland, OH 43528