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Annual Fathom Employee Awards Kickoff 2019

Featured Part / / Annual Fathomer Awards

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Making Fathom’s Generatively Designed 3D Printed Employee Awards

Each year, the creative minds on Fathom’s engineering and engineering team make unique trophies for the employee nominated award ceremony during the Fathom’s annual Kick-Off event at the beginning of the year. Fathomers take time during December to acknowledge each other’s contributions made throughout the year. Those with the most nominations per category receive a custom trophy during the kick-off. This year, they worked with both our additive manufacturing and CNC machining production teams.


Featured Method Used // Advanced Slicer & Texture Mapping

Featured Software Used // Adobe Photoshop CC

Additive Technology Used // Full-Color PolyJet & Dyed SLS

Subtractive Technology Used // 5-Axis CNC Machining

Fathom Teams // Engineering/Design + Additive Manufacturing + CNC Machining

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The Part // A trophy for each Fathom award winner inspired by the company’s 2018 theme of “CONNECT.”

The Project // The project highlights the advanced slicing capabilities of the PolyJet-based J750. 3D printing VRML files with full color graphics mapped to the surface of the part was managed with the advanced slicer add-in for the J750 PolyJet-based 3D printer. To fabricate the part, a graphic was generated in Adobe illustrator that corresponded with the faces of the part. The meshed part was then brought into Adobe Photoshop where the surface of the part was unwrapped to create a flattened or 2D, version of the 3D part. The graphics are then applied to the 2D unwrapped map, this informs where the graphics will be placed on the 3D version. In this method of unwrapping, applying graphics and rewrapping the graphics back on to the part, we can achieve seamless graphic artwork on the surface of a 3D body that would otherwise be difficult to produce.

The metal base was designed to be milled on 5-axis CNC machining equipment. Since the form has shallow cosmetic surfaces, the base would be impossible to be created on the 3-axis machine. The bottom was machined first with the feet of the trophy being the mounting points for the 5-axis machine holding. With this method, creating detail on the bottom of the trophy was accomplished while simultaneously creating features to easily fixture the part to the 5-axis machine. The machining design was a collaboration between the designer and the machinist, with a lot of the aesthetic detail being added to the part in the toolpath design.

Did you know that Fathom offers a Design for Additive Manufacturing (DFAM) training program that highlights effective approach to design & manufacturing from an additive technology perspective? Click thru to learn more about this custom curriculum focused on the practical application of today’s technologies for modern product development.


Learn more about Fathom’s engineering & design help—start a conversation today!

Comprehensive Capabilities for Rapid Manufacturing

At Fathom we offer a unique advantage of speed and agility-our experts help companies go from concept to prototype to manufacturing in ways not previously possible. 

90+ Machines  
SLS / / Two-day  SLA / / Next-day 
FDM / / Next-day DMLS / / Three-day 
PolyJet / / Same-day MJF / / Two-day
   

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30 Second Quotes
Prototype Tool / / As soon as 10 days
10K Parts / / 10 days
Production Tool / / As soon as 3 weeks
 

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3 & 5 Axis Milling & Turning
(Plastics, Composites and Metals)

Tolerance Accuracy Range
from +/-0.001″ to 0.005″

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Injection Molding Adjacent
without High Costs of Metal Tools

Most Commonly Used for High-Volume
Prototyping & Bridge to Production

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Finishing, Production Painting and Color Matching

Assembling, Including Embedded Electronic
Components, Threaded Inserts, and More

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CAD, DFAM and DFM Services

Apply Methods to Increase Speed
and Decrease Total Cost

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Highly Trained Staff / / Full-Time & Part-Time
Support as Short-Term & Long-Term Strategy

Decrease Downtime with Customizable
Staffing Accelerates Implementation

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Fathom is driven by advanced technologies and methods that enhance and accelerate today’s product development and production processes.

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Manufacturing Locations Across National Time Zones
Manufacturing Locations Across National Time Zones
The Fathom Advanced Manufacturing Platform
new map update 3
HEADQUARTERS

1050 Walnut Ridge Drive
Hartland, WI 53029
ISO 9001:2015
AS9100:2016
ITAR

ARIZONA

444 W. 21st St. Ste. 101
Tempe, AZ 85282
ISO 9001:2015
NIST800-171 Compliant
ITAR

FLORIDA

14000 N.W. 58th Court
Miami Lakes, FL 33014
ISO 9001:2015 Design Certified
ISO 13485:2016


 

CALIFORNIA

620 3rd Street
Oakland, CA 94607
ISO 9001:2015 Design Certified
NIST 800-171 Compliant
ITAR

ILLINOIS

1207 Adams Drive
McHenry, IL 60051

1401 Brummel Ave
Elk Grove, IL 60007
ISO 9001:2015 Design Certified

NEW YORK

401 W. Shore Blvd.
Newark, NY 14513
AS9100:2016
ISO 9001:2015
ITAR

1920 Slaterville Rd
Ithaca, NY 14850
ITAR

TEXAS

1801 Rowe Lane
Pflugerville, TX 78660
ISO 9001:2015
AS9100:2016

1513 Sam Bass Rd
Round Rock, TX 78681
ISO 9001:2015
ISO 13485:2016

COLORADO

7770 Washington St.
Denver, CO 80229
ISO 9001:2015
ITAR

MINNESOTA

13758 Johnson Street NE
Ham Lake, MN 55304

OHIO

6415 Angola Road
Holland, OH 43528