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Maximizing Machine Lifetime iot

Prototype to Production in 8 Weeks

Infinite Uptime is an Internet of Things (IoT) solution for machines to quantify productivity, quality, monitoring and maintenance. The device is controller- and machine tool-independent and uses proprietary on-board analytics, as well as unsupervised learning for pattern recognition—it is a 5-second install plug-and-play solution that can transform even a WW-II machine tool into a smart connected machine.

Fathom sat down with Infinite Uptime Founder Raunak Bhinge, a graduate student researcher at UC Berkeley, to talk about the young company, what he aims to achieve and how this device is optimizing machine productivity. By working with experts at Fathom, the Infinite Uptime team was able to speed up their product development process from 6 months to 2 months, lower total cost of ownership, simplify design aspects, achieve easier sourcing and much more.

Origin Story

Fathom consistently works with companies that see common problems as challenges for the taking—what is the inspiration behind Infinite Uptime?

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Bhinge: The manufacturing industry is a traditional one, which has taken time to embrace the digital era using new data-driven technology. The main reason is the fragmented structure of the industry, different machine tool builders and controller manufacturers using different data protocols and the inability and unscalable nature of extracting data from the existing infrastructure. Infinite Uptime aims at providing a new source of data extraction to machines independent of machine tool or controller, which is completely scalable and leapfrogs the industry into the digital era.

Describe the product itself—who is the target user of your product and how does the product change their experience?

Bhinge: Infinite Uptime is an IoT solution for machines to characterize productivity, quality, monitoring and maintenance. It is controller and machine tool independent and uses proprietary on-board analytics as well as unsupervised learning for pattern recognition. It is a 5-second install plug-and-play solution that can transform even a WW-II machine tool into a smart connected machine.

A connected machine is one which is completely characterized in terms of production, quality, monitoring and maintenance. We create tremendous value in terms of productivity improvement, downtime reduction, quality improvement and automated predictive maintenance.

Who are your most prominent collaborators? How did the business get its start?

Bhinge: Our most prominent collaborators are Autodesk, Siemens and Foxconn and these are the customers who saw immediate value in our solution and our technology. However, the initial jump was provided by Carl Bass, CEO of Autodesk who shared our vision in creating a machine-agnostic solution for the manufacturing industry.

Creating & Iterating Designs

In the course of product development, design changes happen often and frequently for a variety of reasons such as look, feel, and functionality—what are key lessons learned from the product development process to bring Infinite Uptime to life?

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Bhinge: Material selection is much more important than we initially imagined. Everything in the design process and manufacturing process revolves around the selection of the right material. The further we go down the design and manufacturing path, the less leverage we have on this important design choice. We went through a few different iterations to actually nail the right material.

We went through 3D printing in FDM, to PolyJet, to urethane casting and finally to injection molding. Fathom’s approach and means of production fit in with our product development at each step so it worked very smoothly. All our newer products are going through the same phases of prototyping and production.

Did 3D printing allow you to test more prototypes or to speed your product development?

Bhinge: Absolutely. Making minor adjustments on 3D printed prototypes and using 3D printed sectioned prototypes for Design for Assembly was absolutely critical and time-saving.

3D printing is the cheapest and fastest way to get samples in your hand which you can assemble and troubleshoot early on saves months of work. There is no mold or fixture design involved and it is also extremely useful during DFMA. Going through the assembly steps on a 3D printed prototype is of tremendous value.

Our initial design was with a complicated gasket and Fathom’s design for manufacturing (DFM) cut the bill of materials (BOM) down, reduced assembly steps and balanced the use of off-the-shelf parts in the assembly and specially designed features. It made sourcing a lot easier as well with Fathom’s network of sources for all kinds of prototyping needs.

Were there any challenges that only proved solvable through working with Fathom?

Bhinge: Waterproofing is a key feature in our application. Machines in production environment are covered in coolant, grease, oil and other liquids. Designing for IP66 waterproof standard was critical.

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Ultimately, Fathom was amazing in providing a solution which works in the harshest of manufacturing environments.

To learn more about Infinite Uptime, visit the website: infinite-uptime.com. To read more about accelerated product development with Fathom, check out other blog posts documenting our work with women’s health startup NextGen Jane, NFL fitness product startup Recoup Fitness, professional sports footwear with Brooks, mobile charging company Doblet and direct digital manufacturing versus injection molding with Intel.

Have a project that could use a boost? Start a conversation with us today!

Comprehensive Capabilities for Rapid Manufacturing

At Fathom we offer a unique advantage of speed and agility-our experts help companies go from concept to prototype to manufacturing in ways not previously possible. 

90+ Machines  
SLS / / Two-day  SLA / / Next-day 
FDM / / Next-day DMLS / / Three-day 
PolyJet / / Same-day MJF / / Two-day
   

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30 Second Quotes
Prototype Tool / / As soon as 10 days
10K Parts / / 10 days
Production Tool / / As soon as 3 weeks
 

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3 & 5 Axis Milling & Turning
(Plastics, Composites and Metals)

Tolerance Accuracy Range
from +/-0.001″ to 0.005″

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Injection Molding Adjacent
without High Costs of Metal Tools

Most Commonly Used for High-Volume
Prototyping & Bridge to Production

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Finishing, Production Painting and Color Matching

Assembling, Including Embedded Electronic
Components, Threaded Inserts, and More

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CAD, DFAM and DFM Services

Apply Methods to Increase Speed
and Decrease Total Cost

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Highly Trained Staff / / Full-Time & Part-Time
Support as Short-Term & Long-Term Strategy

Decrease Downtime with Customizable
Staffing Accelerates Implementation

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Let’s get started.

Fathom is driven by advanced technologies and methods that enhance and accelerate today’s product development and production processes.

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Manufacturing Locations Across National Time Zones
Manufacturing Locations Across National Time Zones
The Fathom Advanced Manufacturing Platform
new map update 3
HEADQUARTERS

1050 Walnut Ridge Drive
Hartland, WI 53029
ISO 9001:2015
AS9100:2016
ITAR

ARIZONA

444 W. 21st St. Ste. 101
Tempe, AZ 85282
ISO 9001:2015
NIST800-171 Compliant
ITAR

FLORIDA

14000 N.W. 58th Court
Miami Lakes, FL 33014
ISO 9001:2015 Design Certified
ISO 13485:2016


 

CALIFORNIA

620 3rd Street
Oakland, CA 94607
ISO 9001:2015 Design Certified
NIST 800-171 Compliant
ITAR

ILLINOIS

1207 Adams Drive
McHenry, IL 60051

1401 Brummel Ave
Elk Grove, IL 60007
ISO 9001:2015 Design Certified

NEW YORK

401 W. Shore Blvd.
Newark, NY 14513
AS9100:2016
ISO 9001:2015
ITAR

1920 Slaterville Rd
Ithaca, NY 14850
ITAR

TEXAS

1801 Rowe Lane
Pflugerville, TX 78660
ISO 9001:2015
AS9100:2016

1513 Sam Bass Rd
Round Rock, TX 78681
ISO 9001:2015
ISO 13485:2016

COLORADO

7770 Washington St.
Denver, CO 80229
ISO 9001:2015
ITAR

MINNESOTA

13758 Johnson Street NE
Ham Lake, MN 55304

OHIO

6415 Angola Road
Holland, OH 43528