Fathom Manufacturing //
Get the Case Study //
VSi Parylene (VSi) provides advanced protective coating technologies for industrial and consumer electronics, aerospace and medical applications. Fathom’s Denver operation played a key role in the launch of its POD Factory machine, which featured a sophisticated and challenging design.
Download our case study to see how Fathom’s integrated, technology-agnostic approach and rapid response team can bring your product to market faster than ever.
Talk to an Expert //
Schedule a FREE 1 hour consultation with us to review your project and see how we can help (limited time offer- ends February 29th, 2024)
“With their response time, quotes and communications, Fathom is highly regarded because they are always upfront. They say what they do and do what they say.”
— Consumer Technology, Supply Chain Manager
Fathom Denver // Metal Fabrication Services
We bring a value engineering approach to every project, ensuring that your parts can be produced cost-effectively and quickly. Whether your design is simple or complex, our experts manage every step of the process, from design assistance and metal fabrication to painting, screen printing, kitting and assembly.
Our ultimate objective is to provide our customers with on-time delivery of high-quality parts.
Currently Occupy //
86,000 sq. ft.
Average Lead Time //
4 weeks depending on part complexity and components
Average Manufacturing Cycle Time //
3-10 days, depending on part complexity and components
Current capacity //
77%
Consumption //
8+ million lbs. of material each
12 Month Quality Performance //
98% (9,631,120 parts manufactured)
12 Month Delivery Performance //
98.52%
Sheet Metal Cutting & Forming GET A QUOTEWe utilize the latest automation to provide close tolerance precision laser cutting, punching, forming and welding fabricated components in all complex shapes and sizes.
Laser Cutting
Laser cutting produces intricate and complex parts with precise cuts and high-quality edge finishes. It can eliminate the need for custom tooling.
Our lasers can cut .010-.50″ thick materials, +/- .005” with possibility of tighter tolerances based on project specs – ideal for aluminum, cold-rolled steel, and stainless steel.
Our experts specialize in laser cutting. Talk to us today about your needs.
CNC Punching
Our CNC punch presses can accurately process standard features and complex shapes into sheet metal to meet your requirements. We can also produce special features such as countersinks, beads and louvers. We can run up to 60x120x33 tons.
Tolerances: +/- .005” with possibility of tighter tolerances based on project specs.
Press Brake
We partner with a world leader in machine tool manufacturing to employ the latest technology for processing.
13 machines
Max Part Length: 12’
Max Tonnage: 220
Welding & Finishing GET A QUOTEMIG/TIG Welding
MIG uses a solid wire that is machine-fed to the weld area. TIG uses a non-consumable electrode and a hand-held filler rod to form the weld.
We offer automated and manual welding, depending upon project needs. Our team of welders has decades of experience in arc, MIG, TIG and laser welding. They’re familiar with a variety of industries, types of parts and requirements.
Spot Welding
Spot welding involves applying pressure and heat from an electric current to the weld region to join two or more metal sheets.
Hardware
- Pem nuts
- Weld nuts
- Rivets
- Fasteners
- Nuts and bolts
Post Processing & Finishing GET A QUOTEMechanical Assembly & Kitting
We offer assembly and kitting in-house. Whether your part requires installing hardware using automated or manual processes, our experts will ensure your part is to your exact specifications to deliver a fully finished product.
Finishing (Painting, Powder Coating & Screen Printing)
If you require your parts painted in custom colors, we can meet your finishing needs, including painting, powder coating and screen printing.
Post Machining
While we make every effort to meet all your design specifications during the fabrication process, occasionally post CNC machining is required to complete the part. Our CNC machining centers allow us to put post-mill features into your sheet metal components to successfully manufacture your parts while also maintaining our fast turnaround times.
Prototype to Production GET A QUOTEDesign for Manufacturability (DfM)
Our highly skilled engineers can help you optimize the design of your sheet metal project to uncover and solve design problems, increase part quality and reduce production costs.
In-House Custom Tooling
Tooling is in stock or can be created to meet customer requirements.
Fast Turnarounds
We can help you get your prototype parts into production quickly – which can help you get your new products to market faster.
Mid-to-High Volume Sheet Metal Production GET A QUOTEFor All Your Production Needs
We can produce parts in quantities of 100-10,000. Our in–house equipment can run lights out, enabling us to provide economical production solutions.
Quality Commitment
- ISO 9001:2015
- ITAR Registered
- APQP
- PPAP
If you’re looking for precision sheet metal services – from prototype through production – Fathom Manufacturing is worth a closer look.
Formed in 1979, this facility has evolved into one of the most progressive, single-source suppliers of custom, precision sheet metal products in the nation. Our experienced staff can help you develop your product idea and build a conceptual or functional prototype. We can help you achieve your production targets for high-quality sheet metal components. We can also save you time, money and factory space by providing kitting and assembly services.
If your needs include CNC machining, we’ve got you covered via our partner facilities in the Fathom manufacturing network. Our comprehensive manufacturing services can help you simplify your supply chain and accelerate your time to market.
Products and Assemblies
Cost-Effective
Sheet Metal Production
Precision Sheet
Metal Fabrication
Comprehensive
Manufacturing
Industries //
- Medical
- Semiconductor
- Military and defense
- Industrial products
- Automotive
- Computer Electronics
- Energy
- Lighting
- Agriculture
Materials //
We primarily produce sheet metal components from aluminum, stainless steel and steel alloys. We have also worked with brass and bronze. We can procure other types of sheet metal on request.
Need something specific? Talk to an Expert
Majestic Metals is now part of Fathom’s
Full Suite of Digital Manufacturing Services
Working with Fathom means access to all the services and certifications of all our locations.
Majestic Metals by Fathom
SERVICES
FATHOM DENVER
Sheet Metal Cutting and Forming
Precision Forming | Mid-to-High Volume | Post Processing | Laser Cutting | Sheet Metal Manufacturing | Metal Prototyping
FATHOM MANUFACTURING
Complementary Metalwork Services
Sheet Metal Prototyping (Ithaca, NY)
Photochemical Etching (Newark, NY)
Precision CNC and EDM Machining Services (Tempe, AZ)
Precision Machining (Austin, TX)
CERTIFICATIONS
FATHOM DENVER
ISO 9001:2015 Certified + ITAR Registered
FATHOM MANUFACTURING
ISO 9001:2015 Certified + AS9100 Rev. D Certified
+ ITAR Registered + NIST 800-171 Compliant
+ ISO 13458 Certified
SERVICE AREA
FATHOM DENVER
Denver, Colorado
Aurora | Lakewood | Littleton | Centennial | Thornton | Arvada | Westminster | Boulder | Castle Rock | Colorado Springs | Fort Collins | Greeley | Longmont | Brighton
FATHOM MANUFACTURING
12 Nationwide Locations
with a Worldwide Impact
Why Choose Fathom’s Metal Processing for Your Needs?
- Our focus is on providing top-notch customer service and on-time delivery.
- Our scope of services encompasses everything from producing prototype parts to full production.
- We develop and nurture long-term, mutually beneficial partnerships with our customers. Read our Case Study to see how a customer created a subdivision product for a whole new market sector with our partnership.
- You can get all of your sheet metal and CNC needs met with a single supplier.
Complementary Services //
Working with Fathom means access to all the services of all our locations, including:
- Additive Manufacturing
- Injection Molding
- CNC Machining
and more! Check out the complete list of Fathom capabilities here.
Environmental Commitment //
The Fathom Denver operation is nationally and internationally recognized as a leader in the protection and preservation of the environment.
- Environmental responsibility and leadership
- Implementation of environmental goals
- Efficient use of energy
- Pollution prevention and waste reduction
- The first Colorado Clean Partner of the Year.
- 20-time recipient of Gold and Platinum awards from Metro Waste
- Charter member of the Performance Track Environmental Leadership Program
Additional Resources //
Sheet Metal Fabrication
As Fast As 2 Days | Multiple metal forming processes
Rapid Sheet Metal
As Fast As 2 Days | Finishing and post-processing available
Sheet Metal Prototyping
As Fast As 6 Days | Variety of metals and alloys
Quick Turn Sheet Metal
As Fast As 2 Days | Receive a quote in under 24 hours
Prototype Sheet Metal Parts
Get a 30-Second Quote | Quick turnaround
Sheet Metal Prototype Fabrication
As Fast As 2 Days | Perfect for testing purpose
Sheet Metal Manufacturer
Decades of Experience | From prototype to post-process
Sheet Metal Companies
Choose from Fathom’s Range of Services For Innovative Solutions
Precision Sheet Metal Fabrication
Precision For Any Industry | Laser, Water, EDM Cutting
Sheet Metal Quotes
As Fast As 2 Days | Expedite service is available
Metal Fabrication Quotes
As Fast As 2 Days | Flat, formed, or drawn
Sheet Metal Shops Near Me
Solutions Available From Fathom’s Nationwide Network
Sheet Metal Manufacturing
Wide Range of Materials | Metals to meet any need
Sheet Metal Fabrication Cost
Prices To Fit Any Budget | Many metal and alloys available
Sheet Metal Bending Quotes
As Fast As 30 Seconds With Fathom’s SmartQuote
Metal Cutting Quotes
As Fast As 2 Days | Advanced Metal Cutting Technology
Water Jet Quotes
Variety of Materials | Low set up cost
Laser Cutting Quotes
High Precision Cutting | Fast turnaround times