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From Concept to 3D Print to Injection Mold

Concept to 3D Print to Injection Mold

Made in USA, 100% recycled plastic and safe — three, two, one, blast off! Thats Rocket  from Green Toys. From submarines and tugboats to airplanes and rocket ships, these toys are just as earth-friendly as they are fun. How did Fathom have a hand in these great toys made from curbside collected plastics? Green Toys needed a couple of astronauts to accompany their rocket ship toy set. From a rough clay model and form sketches to 3D CAD modeling, Fathom created a 3D printed injection mold tool to create realistic prototypes in HDPE.

By leveraging advanced manufacturing technologies such as 3D printing, the Green Toys team was able to bring their idea to life for lower costs and faster lead-time compared to traditional methods.

Check out the video below, then visit www.greentoys.com to get your very own Astro Boy!

 

Comprehensive Capabilities for Rapid Manufacturing

At Fathom we offer a unique advantage of speed and agility-our experts help companies go from concept to prototype to manufacturing in ways not previously possible. 

90+ Machines  
SLS / / Two-day  SLA / / Next-day 
FDM / / Next-day DMLS / / Three-day 
PolyJet / / Same-day MJF / / Two-day
   

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30 Second Quotes
Prototype Tool / / As soon as 10 days
10K Parts / / 10 days
Production Tool / / As soon as 3 weeks
 

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3 & 5 Axis Milling & Turning
(Plastics, Composites and Metals)

Tolerance Accuracy Range
from +/-0.001″ to 0.005″

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Injection Molding Adjacent
without High Costs of Metal Tools

Most Commonly Used for High-Volume
Prototyping & Bridge to Production

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Finishing, Production Painting and Color Matching

Assembling, Including Embedded Electronic
Components, Threaded Inserts, and More

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CAD, DFAM and DFM Services

Apply Methods to Increase Speed
and Decrease Total Cost

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Highly Trained Staff / / Full-Time & Part-Time
Support as Short-Term & Long-Term Strategy

Decrease Downtime with Customizable
Staffing Accelerates Implementation

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Let’s get started.

Fathom is driven by advanced technologies and methods that enhance and accelerate today’s product development and production processes.

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Manufacturing Locations Across National Time Zones
The Fathom Advanced Manufacturing Platform

ISO 9001:2015 Certified + AS9100 Rev. D Certified + ITAR Registered
+ NIST 800-171 Compliant + ISO 13485 Certified

HEADQUARTERS

1050 Walnut Ridge Drive
Hartland, WI 53029
AS9100 Rev. D Certified

620 3rd Street
Oakland, CA 94607
ISO9001:2015 Design Certified

444 W. 21st St. Ste. 101
Tempe, AZ 85282

7770 Washington St.
Denver, CO 80229
ISO9001:2015 Certified

14000 N.W 58th Court
Hialeah, FL 33014
ISO 9001:2000 and ISO 13485 Certified

1207 Adams Drive
McHenry, IL 60051

401 W. Shore Blvd.
Newark, NY 14513
AS9100 Rev. D Certified and
ISO9001:2015 Certified

1920 Slaterville Rd
Ithaca, NY 13073

1401 Brummel Ave
Elk Grove, IL 60007

13758 Johnson Street NE
Ham Lake, MN 55304

6415 Angola Road
Holland, OH 43528

1050 Walnut Ridge Drive Hartland, WI 53029
AS9100 Rev. D Certified

1801 Rowe Lane
Pflugerville, TX 78660
ISO AS9100, AS9100:2016 and AS 9001:2015 Certified

1513 Sam Bass Rd
Round Rock, TX 78681
ISO 9001:2015 and ISO 13845 Certified

4302 Stone Way North
Seattle, WA 98103